Asetek Emma V2: State-of-the-art closed-loop liquid cooling

Asetek has been on the forefront of all-in-one liquid cooling for more than two decades. Generation over generation, the Danish specialists have continuously refined and further optimised all parts of the system. From the cold plate, coolant, jet plate, pump motor, impeller, housing and tubes all the way to the radiator – each element has been continuously evolved to optimise reliability, thermal performance and acoustics. Emma V2 stands as the pinnacle of this evolution, reaching unprecedented levels of running smoothness, cooling prowess and dependability.

Whereas many other manufacturers of closed-loop liquid coolers have struggled with issues such as leakage or gunk build-up, Asetek is an accredited supplier to the likes of AMD, Dell, HP, Intel and Lenovo, and has a spotless track record without any widespread failures or recalls.

At the heart of the Emma V2 system is the pump, Asetek’s first to adopt a closed impeller design, which yields further improved efficiency and performance stability compared to open or semi-open impellers. To optimise blade balance and acoustics at high RPM speeds, the placement of the balancing holes was carefully fine-tuned to reduce axial forces on the impeller. Compared to Asetek’s previous generation Sigrid V2 pump and its semi-closed impeller design, the Emma V2 pump provides approximately 58% higher flow rates and 124% more head pressure when running at the same noise level. The Emma V2 pump also achieves higher flow rates (~13%) and higher head pressure (~21%) at the same noise level than the newer Ingrid platform that is targeted towards the mainstream and value segments.

Another area where the Emma V2 pump has received a major upgrade compared to its predecessors is the motor. Its new high-torque three-phase motor has been designed completely from scratch and features a 12-pole architecture together with improved sensorless commutation control, integrated self tuning startup behavior and refined high-frequency sinusoidal drive operation. These improvements enable significantly smoother commutation performance compared to previous generations. The end result is a substantial reduction in both vibrations and acoustical noise.

An additional benefit of the refined closed impeller design and the upgraded motor of the Emma V2 system is its improved energy efficiency. Compared to Asetek’s first generation pumps, Emma V2 only requires 16% of the power when compared at the same cooling performance. Even when compared to the previous generation Sigird pump, the relative reduction in energy consumption in performance-normalised tests is massive at nearly 40%:

It’s not just the closed impeller design that enables the Emma V2 pump to outperform its predecessors, though: another important factor is the optimisation of the pump housing and flow paths therein. All liquid channels have been carefully tuned with an organic shape and smoother surface finish to minimise flow impedance and reduce unnecessary turbulence. With less impedance inside the channels, higher flow rates and pressure head can be leveraged at the cold plate to achieve superior thermal performance.

The Emma V2 cold plate is manufactured from 99.95% high-purity CU1100 copper and features a large 32.5 by 22.5 mm array of skived microfins. The density of the microfins has been further increased compared to the previous Sigrid generation coolers in order to make the best use of the superior hydraulic performance of the Emma V2 pump. A central groove within the microfin array works in tandem with the integrated injection plate to ensure even liquid distribution across the cooling fins as well as maximum penetration depth:

Another key element of closed-loop liquid coolers is, of course, the radiator. Asetek’s Emma V2 coolers use 20 FPI (Fins per Inch) radiators that have been optimised for maximum cooling performance at quiet fan speeds. Unlike some other radiators on the market, Asetek uses non-louvered fins. While louvered fins can provide improved thermal performance at high air velocities, the air velocities produced by quiet fans such as the NF-A12x25 G2 and NF-A14x25 G2 are too low to take advantage of this potential benefit. Since louvered fins also introduce extra flow impedance, they would actually lead to lower performance when using quiet, low-speed fans.

Asetek’s Emma V2 coolers use high-quality braided EPDM (Ethylene Propylene Diene Monomer) tubes with an extremely low permeation rate in order to minimise liquid loss and ensure optimal long-term stability. While some all-in-one liquid coolers use more flexible tubes, using softer materials can come at the expense of increased permeation or risk of buckling, so this option was ruled out in order to ensure that the NL-LC1 safely reach the lifetime expectations required to be covered by Noctua’s 6-year warranty period.

Another important factor that affects the lifetime of all-in-one liquid coolers is the coolant. Emma V2 units use a mixture of demineralised water and propylene glycol with excellent antifreeze, anti-corrosion and anti-biological performance. Unlike automotive antifreeze coolants, this mixture is non-toxic and safe to handle, even if a system is accidentally cut open and the user comes into contact with the fluid. Fully compliant with environmental regulations such as RoHS and REACH, the working fluid can be disposed of through the household wastewater system. At the same time, the included propylene glycol guarantees that the system can safely withstand adverse environmental conditions in storage or transport (-20°C to +70°C).

Over years of usage in millions of systems, the anti-corrosion and anti-biological formulation of Asetek’s coolant has proven highly effective in preventing galvanic corrosion and gunk-buildup, thereby ensuring maximum system lifespan and performance stability. All Asetek Emma V2 coolers are certified to meet international safety standards such as IEC 62368-1 / UL 62368-1 and undergo rigorous QC testing before shipment.

In sum, the engineering innovations of Asetek’s Emma V2 platform have enabled it to set new standards in terms of pump efficiency as well as thermal and acoustic performance while providing the same industry leading quality and long-term stability as previous generations of Asetek coolers.

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